Shandong Chenma Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of 5000gallon juice batching system in China. With abundant experience, we are committed to providing high quality dairy and beverage processing equipment with competitive price. Welcome to buy premium 5000gallon juice batching system from our factory.
System Configuration
1. Sugar Melting Tank
The sugar melting tank is used for dissolving sugar into syrup with high efficiency.
Main functions:
Rapid dissolution of sugar with water
Equipped with an agitator for uniform mixing
Heating function accelerates sugar melting
Online sugar content tester monitors Brix value
Ensures stable syrup concentration and accurate formulation
2. Mixing Tanks
The system is equipped with multiple jacketed mixing tanks for beverage blending and formulation.
Main functions:
Mixing concentrated juice, sugar syrup, water, flavors, additives, and other ingredients
Ensuring uniform product composition
Maintaining stable taste, color, and quality
Suitable for different beverage recipes and production requirements
Each mixing tank is equipped with:
✔ Sanitary agitator system
✔ Heating/cooling jacket
✔ Online sugar content tester
✔ Food-grade stainless steel pipeline connection
✔ CIP cleaning connection
Working Process
Step 1: Raw Material Feeding
Main ingredients enter the system through:
Concentrated juice inlet
Water inlet
Flow meters accurately measure the quantity of each ingredient to ensure precise dosing.
Step 2: Sugar Syrup Preparation
Water and sugar are fed into the sugar melting tank:
Water + Sugar
↓
Heating + Agitation
↓
Uniform Sugar Syrup
The online Brix meter continuously monitors sugar concentration to maintain the required formulation.
Step 3: Beverage Blending
Prepared syrup is transferred to the mixing tanks and blended with:
Concentrated juice
Process water
Flavor ingredients
Functional additives
The agitator ensures complete mixing and a consistent beverage composition.
Step 4: Online Brix Control
The integrated online sugar content tester provides real-time monitoring of:
Sugar concentration (°Brix)
Product consistency
Recipe accuracy
This helps maintain the same taste and quality for every production batch.
Step 5: Product Transfer
After mixing, the finished beverage is transferred by a sanitary centrifugal pump to the next processing stage, such as:
Homogenizer
UHT sterilizer
Pasteurizer
Filling machine
Key Advantages
1. Accurate Formulation
Flow meters and online Brix monitoring ensure precise ingredient control.
Guarantees consistent flavor and product quality.
2. High Production Efficiency
Multiple mixing tanks allow continuous production and flexible batch management.
Suitable for medium and large-scale beverage plants.
3. Hygienic & Food-Grade Design
Manufactured with SS304 / SS316L stainless steel.
Smooth polished inner surface prevents contamination.
Sanitary valves and pipelines meet food processing standards.
Compatible with CIP cleaning systems.
4. Flexible Application
Suitable for producing:
✔ Fruit Juice Drinks
✔ Tea Beverages
✔ Milk Drinks
✔ Functional Beverages
✔ Energy Drinks
✔ Flavored Water
✔ Plant-Based Beverages
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