Shandong Chenma Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of 10tons per hour tubular uht sterilizer in China. With abundant experience, we are committed to providing high quality dairy and beverage processing equipment with competitive price. Welcome to buy premium 10tons per hour tubular uht sterilizer from our factory.
Main Components:
1.Tubular heat exchanger (tube-in-tube type): Pre-heating section, heating section, holding section, cooling section. Product tube SS316L, shell SS304; indirect hot-water heating, no direct steam contact with product.
2.Product balance tank: Feed buffering, level monitoring, CIP port.
3.Sanitary product pump & hot-water circulation pump; interface for optional homogenizer.
4.Steam-hot-water heating group, supply heating medium for sterilization.
5.Holding tube to guarantee exact UHT holding time.
6.Diversion valve assembly: under-temperature product automatically returns to balance tank; high-temperature & pressure alarm protection.
7.PLC + touch-screen control panel, English-Chinese bilingual interface. 8.Complete sanitary tri-clamp pipelines, valves, temperature & pressure transmitters, reserved ports for external CIP unit.
Technical Data
1.Processing capacity: 10 T/H (10000 L/H)
2.UHT sterilization process: 135-140 ℃, 3-5 seconds (adjustable); compatible with pasteurization 90-95 ℃
3.Heat recovery efficiency: ≥88-90 % for steam saving
4.Total installed power: approx. 18-22 kW
5.Steam consumption: approx. 850-900 kg/h, working steam pressure 0.5-0.6 MPa
6.Product-contact material: Food-grade stainless steel SS316L
7.Operation: Full-auto PLC touch-screen control, SIP pre-sterilization, data logging, alarm & automatic diversion protection
8.Process flow: Feeding → regeneration pre-heat → UHT heating → holding tube → regeneration pre-cooling → final cooling → aseptic discharge
9.Cleaning mode: SIP in-place pre-sterilization + CIP clean-in-place, connectable with external CIP unit
10.Complete skid-mount frame, pre-assembled piping & valves; ready for site water-steam-power connection.
Working Cycle
1.Run SIP hot-water pre-sterilization before production to sanitize all wetted parts and avoid secondary contamination.
2.Raw material feeds into balance tank, pumped into tubular exchanger and pre-heated by already-sterilized hot product via heat regeneration.
3.Material is heated up to UHT target temperature by circulating hot-water.
4.Pass through holding tube for required sterilization time. Under-temperature product diverts back automatically.
5.Hot sterilized product transfers heat to incoming cold feed for energy recovery.
6.Further cooled by cooling water. Commercial-aseptic product discharges to aseptic tank or aseptic filler.
7.After production, connect external CIP unit for full-loop circulating cleaning.
Features
1.Tube-in-tube construction, good performance for milk, cream, juice and medium-viscosity materials, less fouling & low blocking risk compared with plate heat exchanger.
2.UHT instant sterilization kills heat-resistant spores, enables ambient long shelf-life without preservatives.
3.High heat-recovery design greatly reduces steam consumption.
4.Complete safety interlock: temperature diversion, over-temp & over-pressure alarm. Built-in SIP pre-sterilization ensures aseptic condition.
5.Compact skid-mount unit, sanitary tri-clamp connections, compatible with external CIP system, meets GMP requirements.
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