Shandong Chenma Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of 1500l automatic cip system in China. With abundant experience, we are committed to providing high quality dairy and beverage processing equipment with competitive price. Welcome to buy premium 1500l automatic cip system from our factory.
Main System Configuration:
The 1500L automatic CIP system can be configured with multiple independent tanks for different cleaning media, typically including:
- 1500L Caustic/Alkaline Cleaning Tank
- 1500L Acid Cleaning Tank
- 1500L Hot Water Tank
- CIP Circulation Pump
- Sanitary Pipeline and Valve Manifold
- Automatic Pneumatic Valves
- Temperature Sensors
- Level Sensors
- Electrical Control Cabinet
- PLC + HMI Touch Screen
- Stainless Steel Base Frame
The exact number and capacity of tanks can be customized according to the production line and CIP cleaning requirements.
1500L Alkaline Cleaning Tank
The alkaline tank is used for preparing, heating and circulating the caustic cleaning solution.
The alkaline solution is mainly used to remove milk, juice, sugar, protein, fat and other organic residues from the internal surfaces of processing equipment.
The tank can be equipped with an electric heating system or steam heating system. Temperature sensors continuously monitor the cleaning solution temperature, while the PLC automatically controls the heating process according to the preset parameters.
1500L Acid Cleaning Tank
The acid tank is used to prepare and circulate the acid cleaning solution.
Acid cleaning is mainly used to remove mineral deposits, scale and inorganic residues that cannot be effectively removed by alkaline cleaning.
The acid concentration, cleaning temperature and circulation time can be set according to the customer's production process and cleaning requirements.
1500L Hot Water Tank
The hot-water tank provides heated water for pre-rinsing, intermediate rinsing, final rinsing and sanitization.
The tank can be equipped with an electric heating tube or steam heating system. Automatic temperature control ensures that the hot water is maintained at the required temperature throughout the cleaning cycle.
CIP Circulation Pump
A high-efficiency sanitary centrifugal pump is used to circulate the cleaning solutions through the entire cleaning circuit.
The pump sends the cleaning solution from the selected CIP tank through the processing tank, pipelines, valves, pumps and heat exchanger, after which the solution returns to the CIP system.
The pump capacity and motor power are selected according to the required cleaning flow velocity and the size and length of the customer's process piping.
Automatic Valve System
The system uses sanitary pneumatic valves to automatically switch between different cleaning circuits.
The PLC controls the opening and closing sequence of the valves according to the programmed CIP recipe, allowing the system to automatically perform different cleaning stages without requiring manual valve operation.
This improves cleaning consistency and reduces the possibility of operator error.
PLC + HMI Automatic Control
The 1500L CIP system is equipped with a PLC control system and HMI touch screen.
The operator can set and monitor:
- Cleaning temperature
- Cleaning time
- Pump operation
- Cleaning sequence
- Tank selection
- Valve position
- Liquid level
- Flow conditions
- Alarm status
- CIP recipe parameters
Multiple cleaning programs can be stored in the PLC, allowing different equipment or products to use different CIP recipes.
Typical Automatic CIP Process
A typical cleaning program can be arranged as:
Pre-Rinse → Alkaline Cleaning → Intermediate Rinse → Acid Cleaning → Final Rinse → Hot Water / Sanitization
The system automatically controls the corresponding pumps, valves, heating systems and cleaning time according to the programmed sequence.
The cleaning temperature, chemical concentration, circulation time and flow rate can be customized according to the type of product residue and equipment being cleaned.
Hygienic Construction
All product-contact components can be manufactured from SUS304 or SUS316L stainless steel.
The system uses sanitary pipelines, sanitary pumps, hygienic valves and tri-clamp connections. Internal surfaces can be polished to Ra ≤ 0.8 μm, with higher polishing standards available when required.
The piping layout is designed to minimize dead legs and facilitate complete drainage and effective CIP circulation.
Key Features
- 1500L large-capacity automatic CIP system
- Separate alkaline, acid and hot-water tanks
- Fully automatic CIP operation
- PLC + HMI control
- Automatic pneumatic valve switching
- Automatic temperature control
- High-efficiency sanitary circulation pump
- Food-grade SUS304/SUS316L
- Sanitary pipelines and tri-clamp connections
- Multiple programmable CIP recipes
- Automatic cleaning, rinsing and sanitization
- Suitable for large-scale food and beverage processing lines
- Customized configuration available
It is particularly suitable for large dairy plants, beverage factories, juice processing plants, breweries, wineries and other hygienic food-processing facilities where reliable and repeatable automatic cleaning is required.
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